Die casting is not an easy job, and manufacturers have to keep things in control so it won’t affect the cost and the buyers. Although any form of innovation is beneficial, these are not the only things in the production process that can benefit both the customer and manufacturer. To break the stereotype of these, companies must learn to integrate value into their parts throughout the production cycle. Here are six key ways that can help in the production process:
Selecting the Right Material
Exploring the choice of part materials is not an easy task because multiple alloys with the same strength characteristics can be used in manufacturing through appropriate testing. By exploring alternative alloys that didn’t pass the quality grades then that can reduce the cost, then the manufacturer can significantly reduce overall production costs.
Life extension of the mold
One problem that affects the mass production process is the durability of the mold. If the parts are designed in such a way that the molds are prone to get damaged, they must be replaced more frequently, otherwise, it may affect increasing costs and delaying your project.
Consolidation of parts
Using multiple parts in a production procedure/molding procedure and combining them into one part is easily a cost-saving choice. However, advances in manufacturing methods such as die-casting have eliminated the need to saving costs by reducing the bad or not needed part.
Secondary operation elimination
If the geometric characteristics of component designs are made in ways that traditionally cannot be mass-produced, they require multiple operations. In some manufacturing processes, these secondary operations can cause the great waste or increase the cost by 80%.
Maintenance reduction
In this, manufacturers try to focus on reducing the chances of maintenance or servicing. In some cases, the specifics of the component can be easily molded, but due to the component’s design, the tool wears out quickly and must be replaced frequently. Machine downtime in manufacturing plants is expensive, so it is important to design solutions to keep the product safe from problem areas before they fail.
Right Process plays the key factor
In die casting parts manufacturers company, there are many factors involved in the die casting of parts, but what machine or method will give the desired result is decided by planning. Sometimes taking a different manufacturing path is the answer to the main result. Even if your current manufacturing process is efficient, more efficient processes may reduce or eliminate the secondary process. Increasing your speed to market is key too.